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1600 MM STainless Steel Type Coil-to-Coil 8K Mirror Polishing Machine Line

A continuous stainless steel coil line combining strip preparation, SB rough polishing, multi-stage rotary disc 8K polishing, cleaning, film lamination and EPC recoiling.

High-Speed Coil Mirror Finishing

Production speed: 5-20 m/min. Actual speed depends on stainless steel grade, thickness, width, incoming surface condition and the required No.8 / 8K mirror standard.

Product Overview

The GLORY MACHINERY 1600 type coil-to-coil 8K mirror polishing machine line is engineered for continuous production of No.8 / 8K mirror-finished stainless steel coil. The line integrates heavy-duty coil handling, strip leveling and guiding, SB surface preparation, multi-stage rotary disc polishing, process-liquid control, cleaning, drying, film lamination and precision recoiling.

Compared with sheet polishing, continuous coil polishing requires stricter control of slurry, polishing residue, strip stability and cleaning. The staged process is designed to maintain a uniform polishing path while reducing the risk of scratches, polishing-head vibration and surface inconsistency. Final speed and mirror quality depend on the incoming material, consumables, process settings and approved surface sample.

Product Advantages

The following advantages summarize the supplied engineering design points for this rotary disc 8K mirror line.

1. Mature 8K process engineering
Developed from more than ten years of practical 8K production experience, with attention to the main difficulties of continuous coil mirror polishing.
2. Rigid, accurately assembled structure
An integrated cast-steel machine frame and assembly accuracy within 1 mm provide a stable base for uniform polishing contact.
3. Efficient multi-rib belt drive
High-efficiency motors and multi-rib belt transmission are selected to improve power transfer, reduce belt slip and extend replacement intervals.
4. Stable rotary disc polishing
Special bearing support, balanced rotary components and leakage monitoring support smoother high-speed operation with less vibration.
5. Acid-resistant bearing protection
Nitric-acid-resistant grease, mechanical isolation and triple-seal protection help reduce chemical corrosion around polishing-head bearings.
6. Consumable-focused precision
Accurate assembly and controlled polishing pressure are designed to reduce backing-plate and polishing-wheel wear while supporting effective slurry use.
7. Modular maintenance design
Two-machine modules with transition sections provide safer access, faster wheel changes and flexible adjustment of rough- and fine-polishing combinations.
8. Faster production preparation
Operator-oriented machine access, manual grease filling and a semi-blower arrangement are designed to reduce start-up preparation to within 20 minutes.
9. Siemens PLC process control
Siemens PLC control can integrate temperature, acidity and pressure monitoring for coordinated semi-automatic continuous operation.
10. Integrated cleaning and recoiling
Oscillating high-pressure spray cleaning is followed by film handling and a high-specification rear coil-handling system.

Complete Line Views

1600 type coil-to-coil 8K mirror polishing machine line full view
1600 type coil-to-coil rotary disc 8K mirror polishing machine line
Reference layout of 31-group coil-to-coil 8K mirror polishing machine line
Reference 31-group coil-to-coil 8K line layout; final civil, utility and dimensional details require confirmation
Wide overview of rotary disc 8K mirror polishing machine line
High-speed rotary disc 8K machine line for stainless steel coil mirror finishing

Technical Parameters

Parameter Specification
Material Stainless steel coil
Coil thickness 0.3-3.0 mm
Coil width 600-1,550 mm
Coil weight ≤25 t
Coil ID / OD Ø508 mm / ≤Ø1,800 mm
Production speed 5-20 m/min
Installed power Approx. 1,048 kW
Power supply 3-phase 380 V AC ±5%; 50 Hz ±1%
Recommended operators 3 operators

31-Group Production Line Equipment Composition

31 GROUPSHigh-speed rotary disc 8K mirror polishing section

The 1600-type coil-to-coil 8K mirror polishing line features a 31-group rotary disc polishing section and integrates coil handling, strip preparation, multi-stage mirror polishing, cleaning, drying, laminating and precision recoiling into one continuous production system.

No. Equipment Name Quantity Remarks
1 Loading / unloading car 2 sets With telescopic protection cover
2 Coil staging stand 1 set
4 Hydraulic support arm 2 sets
5 Hydraulic uncoiler 1 set
6 Pinch feeder, leveler, side guide and shear 1 set
7 Strip-entry welding platform 1 set
8 SB oscillating machine (rough polishing) 6 groups
9 SHZP16A-1550 oblique rotary disc machine 4 groups
10 SHZP12C-1550 double rotary disc machine (rough polishing) 12 groups
11 SHZP12C-1550 double rotary disc machine, two-group combined frame (fine polishing) 12 groups
12 SHZP12E-1550 double rotary disc machine, three-group combined frame (fine polishing) 1 group
13 SHZP17A-1550 light-duty double rotary disc machine, three-group combined frame (fine polishing) 3 groups
14 New cleaning machine 1 set
15 Dryer 3 sets
16 Ø60 fine-polishing slurry tank 3 sets
17 Ø750 fine-polishing slurry tank 1 set
18 Double-side film laminator 1 set
19 Inspection platform 1 set
20 Film laminator 1 set
21 Four-roll pinch feeder and guide rolls 1 set
22 Hydraulic recoiler, belt wrapper and EPC alignment 1 set
23 Hydraulic system 1 set
24 Pneumatic system 1 set
25 Electrical control system 1 set

Numbering follows the supplied production-line configuration list. Final scope is subject to the approved technical agreement.

Engineering Highlights

  • Continuous coil polishing requires controlled slurry circulation, cleaning and residue removal to prevent surface scratches.
  • The line uses SB rough polishing followed by staged rotary disc 8K rough and fine polishing for process stability.
  • Incoming surface quality is critical. Optional No.4 or Hairline pre-grinding should be confirmed by material inspection and polishing trials.

Production Line Sequence

Decoiling → pinch feeding and leveling → crop shearing → SB rough polishing → rotary disc 8K polishing → cleaning and drying → film lamination → EPC recoiling.

1. Hydraulic Decoiler

Hydraulic decoiler for 1600 stainless steel coil 8K mirror polishing line
Hydraulic decoiler at the entry of the coil-to-coil 8K mirror line

2. Front Pinch Roll, Five-Roll Leveler and Crop Shear

Front pinch roll five-roll leveler and crop shear for stainless steel coil line
Front pinch roll, five-roll leveler and crop shear section

3. 31-Group Rotary Disc 8K Mirror Polishing Section

Front view of rotary disc 8K polishing machine for stainless steel coil
Front view of the rotary disc 8K mirror polishing section
Back view of rotary disc 8K mirror polishing machine line
Back view of the multi-station rotary disc 8K polishing machine
Full view of rotary disc 8K mirror polishing line for stainless steel coil
Full view of the rotary disc 8K mirror polishing section

4. Rear Four-Roll Pinch Feeder and Guide Rolls

Rear four-roll pinch feeder and guide rolls for coil 8K mirror line
Rear four-roll pinch feeder and guide-roll assembly

5. Hydraulic Recoiler with EPC Alignment

Hydraulic recoiler with EPC alignment for stainless steel coil polishing line
Hydraulic recoiler with EPC alignment at the line exit

High-Specification Coil Handling and Control

The entry section combines coil loading, hydraulic decoiling, pinch feeding, five-roll leveling, side guiding and crop shearing. These units prepare the strip for stable continuous polishing.

The exit section is a high-specification configuration: rear four-roll pinch feeder, EPC alignment system, hydraulic recoiler and belt wrapper / coil-assist device. This combination supports stable strip tension, controlled coil-edge alignment and reliable recoiling after 8K polishing and film lamination.

The line uses a Siemens PLC for coordinated equipment control. Individual motor protection, process monitoring and interlocked operation support safer production and easier parameter management.

Related Solutions

1300 Type Sheet-to-Sheet 8K Mirror Polishing Line · 1600mm Coil No.4 & Hairline Polishing Line · No.8 Mirror Finish Buffing Machines

Request a Technical Proposal

Send the coil grade, width, thickness, weight, incoming surface, target mirror sample and workshop layout. Contact GLORY MACHINERY.

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